100KW Metal Heat Touch Screen Induction Heat Treatment Machine Water Cooling System
WHAT IS INDUCTION HEATING?
Induction heating is a heat treating process that allows very targeted heating of metals by electromagnetic induction. The process relies on induced electrical currents within the material to produce heat and is the preferred method used to bond, harden or soften metals or other conductive materials. In modern manufacturing processes, this form of heat treatment offers a beneficial combination of speed, consistency and control. Although the basic principles are well known, modern advances in solid state technology have made the process remarkably simple, cost-effective heating method for applications which involve joining, treating, heating and materials testing. Induction heating is an efficienty way to quicky heat electrically conductive metals with pinpoint accuracy.
Today induction heating is used in many industrial processes, such as heat treatment in metallurgy, crystal growth and zone refining used in semiconductor industry, and to melt metals which require very high temperatures.
Where Is Induction Heating Used?
- Automotive
- Construction
- Aerospace
- Metallurgical Plants
- Oil & Gas Component Manufacturing
- Special Applications
THE TECHNICAL PARAMETERS OF THE INDUCTION HEATING MACHINE:
| Model | GYD-100AB (Three phase) |
| Work power | 340v-430v |
| Maximum input current | 150A |
| Output power | 100KW |
| Fluctuating frequency | 30-80KHZ |
| The flow rate of cooling water | 0.15-0.3Mpa 10L/Min |
| Water temperature protection point | 40C |
| Product size | main :874x520x1100 mm |
| transformer :870x430x750 mm |
| Net weight | main : 115 kg |
| transformer : 76.5 kg |
APPLICATIONS OF INDUCTION HEAT TREATMENT MACHINE:
Heating (hot forging, hot fitting and smelting):
- Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
- Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
- Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.
Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
- Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
- Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
- Various electric tools, such as gear and axes.
- Quench for machine tools, such as lathe deck and guide rail.
- Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
- Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.
- Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit. 2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.
- Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
- Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.
Annealing (tempering and modulation):
- Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
- Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.
ADVANTAGES OF INDUCTION HEAT TREATMENT MACHINE:
Short heating times
- Production rates can be maximized.
Optimized consistency
- Induction heating eliminates the inconsistencies and quality issues associated with open flame, torch heating, and other methods.
Extended fixture life
- Induction heating delivers heat to very small areas of your part without heating any surrounding parts. This extends the life of the fixturing and mechanical setup.
Environmentally sound without burning fossil fuels
- Induction is a clean, non-polluting process. Improves working conditions for employees by eliminating smoke, waste heat, noxious emissions, and loud noise.
Effective energy consumption
- This uniquely energy-efficient process converts up to 90% of the energy expended energy into useful heat; batch furnaces are generally only 45% energy-efficient. Requires no warm-up or cool-down cycle.
Flexible adaptation to the hardening tasks
Closed loop computerized process control and compatibility with overall process automation
OUR SERVICES:
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical standards.
- Take run test, according to relevant equipment test run regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we will send maintenance
- technician to provide visiting service after checking with the customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
- The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
