DSP High Frequency 100KW Induction Welding Equipment For Metal Welding
INDUCTION WELDING EQUIPMENT :
Induction welding is a form of welding that uses electromagnetic induction to heat the work piece. The welding apparatus contains an induction coil that is energized with a radio-frequency electric current. This generates a high-frequency electromagnetic field that acts on either an electrically conductive or a ferromagnetic work piece. In an electrically conductive work piece, such as steel, the main heating effect is resistive heating, which is due to magnetically induced currents called eddy currents.
In a ferromagnetic work piece nonmagnetic materials, such as plastics, can be induction-welded by formulating them with metallic or ferromagnetic compounds, called susceptors, that absorb the electromagnetic energy from the induction coil, become hot, and lose their heat energy to the surrounding material by thermal conduction.
TECHNICAL PARAMETERS OF THE INDUCTION WELDING MACHINE:
| Model | GYD-100AB (Three phase) |
| Work power | 340V-430V |
| Maximum input current | 150A |
| Output power | 100KW |
| Fluctuating frequency | 30-80KHZ |
| The flow rate of cooling water | 0.15-0.3Mpa 10L/Min |
| Water temperature protection point | 40C |
| Product size | main :874x520x1100 mm |
| transformer :870x430x750 mm |
| Net weight | main : 115 kg |
| transformer : 76.5 kg |
APPLICATIONS OF THE INDUCTION WELDING MACHINE:
Metal tube welding:
- Such as copper tube, steel tube, and aluminum tube’s butt welding, plug welding and welding sets.
Alloy cutter welding:
- Such as alloy turning, milling cutter, planer, saw blades, reamer, boring knife.
Carbide saw blade welding:
- Diamond saw blade welding, marble saw blade welding,woodworking saw blade welding,
- Cut grass piece of welding, cut aluminum welding,
Metal welding:
- Such as: towel rack, soap nets, towel holder, auto-accessories,
- Moto accessories, metal terminals, hardware pieces, electric heating tube parts and fasteners.
Customized service:
- Make machine according to customers' actual working situation.
THE ADVANTAGES OF THE INDUCTION WELDING:
- High-quality welding with a uniform result
- Optimal performance and flexibility
- Precise heating area (minimizing heat-affected zones)
- Shorter heating zone (lower energy consumption)
- Easy integration into production lines
- Can be automated for high volume production
- Low power consumption and high efficiency reduce costs
- Controllability and repeatability minimise scrap
- Automatic load matching ensures full output power across a wide range of tube sizes
THE ADVANTAGES OF THE DSP INDUCTION HEATING MACHINE:
1.FAST HEATING
- The minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).
2. WIDE COVERAGE OF HEATING
- It can be used to heat various metal parts (replace removable induction coil as per different operating switches).
3. EASY INSTALLATION
- It can be used once it is connected with power source, induction coil as well as water supply pipe and rising pipe; it is small in size and light in weight.
4. EASY OPERATION
- You can learn to operate it within several minutes.
5. FAST START-UP
- It can be started to perform heating operation on condition that water and power supply is available.
6. LOW POWER CONSUMPTION
- As compared with conventional vacuum tube high frequency equipment, it can save the power by approximately 70%. The smaller the size of the workpiece is, the lower power consumption would be.
7. HIGH EFFECTIVENESS
- It has such features as uniform heating( it is applicable to adjust the spacing of the induction coil to ensure the appropriate temperature as required by each part of workpiece), fast warming and limited oxic horizon, and can guard against any waste after annealing.
8. COMPREHENSIVE PROTECTION
- It has such function as overvoltage, over-current, overheat and water shortage alarm indication as well as automatic control and protection
9. CONTROLLABLE TEMPERATURE
- Controllable temperature: it is applicable to control the temperature for heating workpiece as per the preset heating time, and the thereby control the heating temperature at a certain technical point.
10. COMPREHENSIVE FULL LOAD DESIGN
- 100% full load design, it can work continuously for 24 hours.
11. SMALL SIZE AND LIGHT WEIGHT
- Small area, saving workshop space, good work environment, enviornmental protection, energy saving, safety, no noise, exhaust gas, dust and other emissions.
12. ELIMINATION OF HIGH VOLTAGE
- It requires no step-up transformer which may produce approximately ten thousand voltage, and thus can ensure the maximum safety.
