Guangyuan Technology (HK) Electronics Co., Ltd.
One-Stop Solutions For All Your Heating Needs
Add to Cart
Fast Melting Speed Induction Melting Machine For Small Industrial Workshops
INDUCTION MELTING MACHINE:
Induction melting is the process of heating metal using an induction melting furnace to bring the temperature to its melting point and finally melting the metal. An induction melting furnace usually includes an induction heating power supply and crucible. Induction heating power supplies provide heating energy. Metal is then placed inside the crucible. Metals that can be melted include ferrous metals (iron, steel) and non-ferrous metals (copper, aluminum, gold, silver, lead, tin, etc.).
INDUCTION MELTING FURNACE:
An induction furnace comprises a crucible to hold the metal pieces to be melted, enclosed by a copper coil. The crucible used in heat induction may or may not be conductive. Depending on the metal to be smelted, different crucibles are used. For example, if we want to melt iron which is found in many minerals such as haematite, then we would need a non-conductive crucible made from materials such as clay or glass because it would not allow heat energy to pass through it easily. However, if we wanted to melt copper which is found in minerals such as chalcopyrite, then we would need a conductive crucible made from materials such as carbon steel because it would allow heat energy to pass through it easily. If it is a conductive metal like copper or aluminum, then any crucible that can withstand extremely high temperatures will work well. If it is a non-conductive metal like gold or platinum, then a non-metallic crucible made from ceramic materials will be required to avoid electric shock from arcing between the crucible and the coil.
The parameters of the 160KW Induction Melting Machine For Metal Melting :
Model: GYMD-160KW
Max output power: 160KW
Smelting weight of steel, iron: 100kg
Smelting weight of aluminum, bronze, and other precious metals: 200kg
| Specification | Smelting weight of steel and iron | Smelting weight of aluminum, bronze, and other precious metals |
| GYM-25KW | 8KG | 20KG |
| GYM-40KW | 20KG | 40KG |
| GYM-60KW | 30KG | 60KG |
| GYM-100KW | 50KG | 100KG |
| GYM-160KW | 100KG | 200KG |
| GYM-200KW | 150KG | 300KG |
| GYM-250KW | 200KG | 400KG |
The parameters of the GYMD-160KW:
| Model | GYMD-160KW (Three phases) |
| Work power | 340V-430V |
| Maximum input current | 240A |
| Output power | 160KW |
| Fluctuating frequency | 1-10KHZ |
| The flow rate of cooling water | 0.08-0.16Mpa 12L/Min |
| Water temperature protection point | 50C |
| Product size | 1090x650x1610 mm |
| Net weight | 265 kg |
THE INDUCTION MELTING PROCESS:
Induction melting starts with placing the metal into the magnetic field inside a furnace. Induction melting works by forcing electrical vortices into a piece of metal. The principle of induction melting is that a high-voltage electrical source from a primary coil causes a low-voltage, high-current flow of electricity to enter a metal or secondary coil. The magnetic fields induce electric vortices, circular currents, to take place inside the metal by electromagnetic induction.
With induction heating, the heat is efficiently distributed within a metal part as the electrical eddies circulate faster and faster inside the part. Because induction heating is accomplished using magnetic fields, a working interest (or load) can be physically isolated from an induction coil using refractory materials or other nonconductive media. When the charged material is melting, the interaction of the magnetic fields and electric current flowing through the coil continues to increase heat inside the metal until reaching the pre-set temperature. Melting temperature can be controlled by infrared or thermocouple.
THE ADVANTAGES OF THE INDUCTION MELTING FURNACE:
Due to the many benefits of induction melting, GY induction melting furnace systems are widely used in foundries, small industrial workshops, laboratories, etc.
GY Technology Corporation History
GY Technology Corporation was founded in 1996. The company was started with the main objective of providing superior service and innovative products for the induction melting and heating industry. GY has developed many years of research and is committed to providing customers with all kinds of medium, high frequency, super audio frequency, ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing, and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatment needs. The latest DSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road to innovation, transformation, and transformation breakthroughs.
How your business can benefit from our services
Implementing a GY induction solution will help reduce manufacturing costs, increase energy efficiency, improve safety, and meet lean manufacturing objectives. Our technical support and maintenance services include preventative maintenance, equipment start-up and training, on-site or in-house repairs, and extended warranties. Above all, our team will help find solutions for the most complex heating applications and manufacturing system requirements.